Quilted Santa Hat Sewing Pattern; the snowy hat

Get into the holiday spirit with our new Christmas sewing pattern, the Snowbound Santa Claus Hat pattern!

Red, pink and green patchwork Christmas hat on pink globe

If you’re looking for something cute to sew for Christmas, I think you might like this pattern! The Snowbound Hat Sewing Pattern is an easy-to-follow sewing pattern for a quilted, lined, and patchwork Santa hat in two sizes.


As soon as I finished my Spellbound witch hat pattern, I knew the next thing I wanted to develop was a Santa hat sewing pattern!

woman wearing santa hat

Recycled quilted clothing like quilted coats are very popular now, and I thought it would be fun to create a patchwork quilted Santa hat inspired by the trend.

quilted Santa hats on white table with Christmas decor

You don’t need to find an old quilt to cut up to make this hat (although you totally could!). I’ve included two different patchwork options for you to choose from when designing your hat!

About the sewing pattern

quilted Santa hats on white table with Christmas decor

Suitable for all skill levels, the quilted design offers flexibility in fabric choice, allowing for classic red and white striped designs or playful patchwork designs.

Personalize your hat with a contrasting faux fur trim. You can add traditional holly and bell embellishments or a sparkly brooch!

quilted Santa hats on white table with Christmas decor

Our complete sewing pattern includes detailed instructions for creating the hat. The model includes:

  • Two different sizes: a Large size suitable for most adults and a Medium size for teenagers. I’m wearing the Large in the photos.
  • Three different variations of quilted hats. Plain fabric (not patchwork), striped patchwork and square patchwork.
  • Faux fur trim, with tips and tricks for cutting and working with faux fur.
woman wearing santa hats

I’m making extra hats as craft gifts (all my friends are getting one this year; if you know me, pretend you didn’t just read this, LOL!).

How to get the model

You can find the pattern in our store. It is available in digital format. It will be available as a printed design after the New Year, but we don’t have time to get printed designs before the holidays.

You can buy it on Etsy if you are outside the United States.

Holiday Weekend Sale

We host our Annual Holiday Weekend Sale in our Pattern Shop. Visit the store for 30% off orders over $10 with code: HOLIDAY30 – This pattern is included in the sale! Runs until 11/28/23

Frequently asked questions

woman wearing santa hat
Are the instructions the same as for the witch hat pattern?

No, they are different. Although I used the witch’s hat as a starting point for this hat, I had to make significant changes to both the pattern piece and the materials used. Santa hats sit on the head differently than witch hats, so the width of the hat band had to be adjusted.

What is the size?

AVERAGE: approximately 15″ tall with 25 ½” interior circumference
Big: approximately 16″ tall with 26 ½” interior circumference
The large hat should fit most adults. This suits me and my husband. This is the size I am wearing in the photos. The medium fits my daughter, who is quite small but fits well on her. This would be a good size for teens or older children. I do not recommend this hat for small children as the pom pom could pose a choking hazard.

Was faux fur difficult to sew?

In fact, that wasn’t the case. I expected the sewing to be a lot harder, but it was pretty easy. The fleece I used for the pink hat trim was much harder to work with. The hardest part of sewing with fur was the mess. I just kept a handheld vacuum nearby while I worked.

Can I use an old quilt to make the hat?

Yes! I know upcycling old quilts into wearables is a bit of a controversial topic, but if you have an old quilt that you can bear to cut up, you can definitely use it as a base for the hat!

What about video instructions?

Yes, there will be a video; I’m still putting the finishing touches on it and hope to have it ready by 11/27.

Can I use materials other than fur?

I made a sample with fleece instead of faux fur. I’m not as happy with fleece as I am with fur. But, it works. Remember that because fleece is not as thick as faux fur, the hat may fit looser. You can also try Minky, Chenille, or pre-quilted flannel.Santa hat on white table

How can I purchase if I’m outside the United States?

You can buy it on Etsy. They handle all complex tax issues regarding international sales for us.

woman wearing santa hat

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